Lab Use Pellet Extrusion Double Screw Extruder Small Scale Granules Making Machine
Experimental extruder is suitable for formula development, small batch of preliminary samples of mixing extrusion granulation experiments, can be widely used in scientific research institutes, universities and colleges laboratories, as well as enterprises and institutions R & D center. Movable base, integrated design, compact, full-featured; plug-and-play design, easy to install and debug: touch control system, easy to operate.
The required combination form can be adjusted according to the processing task, and it can flexibly respond to different formulas:The process parameters are stable and reliable, and can be copied to batch industrial production. Suitable for filling modification, glass fiber/carbon fiber reinforcement, color masterbatch, plastic alloy, functional masterbatch, all kinds of cable materials, reaction extrusion, etc.
| Model |
Diameter
(mm) |
L/D |
Screw speed
(rpm) |
Motor power
(kw) |
Torque per shaft
(n·m) |
Specific torque
(T/A³) |
Capacity
(kg/h) |
| XTM-35 |
35.6 |
28-68 |
600-1000 |
30-45 |
235 |
8.7 |
75-200 |
| XTM-40 |
41.1 |
28-68 |
600-1000 |
45-75 |
357 |
8.7 |
100-350 |
| XTM-52 |
51.4 |
28-68 |
600-900 |
90-132 |
692 |
8.7 |
200-600 |
| XTM-65 |
62.4 |
28-68 |
600-900 |
160-220 |
1224 |
8.7 |
400-1000 |
| XTM-75 |
71 |
28-68 |
600-800 |
250-315 |
1880 |
8.7 |
600-1600 |
| XTM-85 |
81 |
28-68 |
600-800 |
315-450 |
2713 |
8.7 |
800-2000 |
| XTM-95 |
93 |
28-68 |
600-700 |
500-600 |
4131 |
8.7 |
1200-3000 |
| XTM-110 |
108 |
28-68 |
500-600 |
630-800 |
6364 |
8.7 |
1500-4000 |
The screw arrangement is adopted "toy bricks" principle, which assembled by different machines L/D, different feeding way, different barrel and screw combination, different screen changing and cutting ways, different electrical control mode etc. It meets the features of material and technological process.Consider the plastic universality commonality and appropriability.
Strand pelletizing is a widely applied pelletizing process,suitable for almost all materials. This process features simple equipment structure and convenient operation and maintenance. For strand pelletizing process,usually water bath,air knife,pelletizer and vibration sieve are provided.The system is in module design,so users can add a hot air drying chamber,pneumatic conveying system,silo or other equipment to it as options according to process requirements. This product is suitable for Water cooling strand pelletizing line of all kinds of thermoplastic general engineering plastics and modified engineering plastics,such as ABS,PA,PC,PE,PET,POM,PP,PS,etc.,including glass fiber reinforced and inorganic filled thermoplastic extrusion.
This process is mainly used for pelletizing of materials that are likely to absorb water,or are not easily dewatered or dried,or to which moisture content may result in adverse effect on quality.As materials never contact with water during the whole pelletizing process,there is no need to remove water Conventional configuration for the equipment includes:pelletizer,three-stage air conveying system and vibration sieve. The product is widely used in wood plastic granulation and PVC modified materials,such as PP/PE+wood powder,PVC+CaCO3,etc.
Water-ring hot face pelletizing system is suitable for many thermoplastic materials.Because the water ring is formed at the periphery of the mold,the mold does not contact with the cooling water.This feature ensures the uniformity of the temperature of the mold,ensures the consistency and uniformity of the particles,and is insensitive to short-term polymer flow interruption.Ensure the appearance of the material particles.
Conventional configuration for the equipment includes:pelletizer,spin dryer,vibration sieve, air conveying and silo.Customers may add it with fluidizing bed ,packaging machine,etc. The product is widely used in PP/PE+CaCO3,Talc,Titanium dioxide and other high filling masterbatch.
Underwater pelletizing system is suitable for most materials.Especially in the completion of other granulation system can not complete the material,such as TPV,TPU and other elastomers,can show outstanding performance.In addition,because of its limited factors in yield,it is more suitable for super large yield granulation than other granulation methods.Conventional configuration for the equipment includes:underwater cutter,water circulation system, spin dryer,vibration sieve,air conveying and silo.
Extruder Machine Parts
Gearbox
High precision gearbox with hard tooth surface adopts split structure of deceleration and torque distribution and has high load-bearing capacity. It adopts high strength cast iron housing and uses high precision CNC machines to produce them. Shaft/gear: made from high quality alloy steel, after heat treatment, gear surface hardness:. HRC 58-62. High precision grinding and gear modification, Precision level≤6 according to GB/T 10095-2001. It uses famous bearings and oil seal brand, like: INA,NSK,IKO,LYC,ZWZ and SOG; Lubricant system: lubrication is forced type by oil pump and circle.
Barrels
They have closed barrel, side open barrel, venting barrel and extrusion barrel types. Their size is 12-110mm. Conventional materials includes 45#steel inlay integral liner(α101),Nickel based alloy and Nickel based tungsten carbide alloy. They are made by high precision CNC machines and have high precision and quality. They can be customized according to customers' requirements and drawings.
Screws
They are composed of screw elements and core shafts and are modular design. Their size is 12-110mm. Screw elements have many different structure and length which can be arranged and combined according to different products. Their materials can be High Speed Tool Steel(W6Mo5Cr4V2), Nitrided steel(38CrMoAl), Alloy Tool Steel(Cr12MoV), RalloyWR5, Stainless steel(304,316L,440C) and Hastelloy Alloy C276.
Core Shafts have Involute spline, Retackle spline, Square keyslot spline types. They can be made of 40CrNiMo,Rally WR15E,Rally WR30 materials. They can be customized according to customers' requirements and drawings.
Company Profile
Nanjing Syntop Intelligent Equipment Co.,Ltd is located in Lishui District, Nanjing City. Syntop has a factory with an area of 7000 square meters and covers an area of 20 acres. Syntop specializes in manufacturing co-rotating parallel twin screw extruders and single screw extruders. Syntop has professional technical team which has various professional technical talents and they can research and develop new products. Syntop has developed into a leader in the industry now.
Our Advantages
Syntop equipped multiple testing machines like XTM-35, XTM-52, and XTM-75 machines, Syntop can provide customers with various material compounding experiments. In 2023, Syntop established an office in Guangdong and cooperated with multiple domestic public companies.
Our machines are exported to Southeast Asia, Europe and America, Our machine quality reaches the forefront of the industry. We strive for excellence in every product and service, ensuring that we meet or even exceed customer expectations. In 2023, Syntop became a national high-tech enterprise, obtained more than ten invention patents and utility model patents which are applied to production and contribute to the improvement of quality and efficiency of the enterprise.
Packaging & Shipping
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