High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

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Warranty: 1year
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  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
  • High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
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  • Overview
  • Product Description
  • Extruder Machine Parts
  • Company Profile
  • Our Advantages
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
XTB-75
Type
Granule Extruder
Plastic Processed
PC/ABS/PA6/PA66 Granules
Product Type
Granulating Extruder
Feeding Mode
One Feed
Assembly Structure
Separate Type Extruder
Screw
Twin-Screw
Engagement System
Intermeshing
Screw Channel Structure
Non Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Main Motor Power
132kw
Screw Dia
71mm
L/D
48
Capacity
400-600kg/Hr
Screw Speed
Max 600 Rpm
Speed Control
ABB Inverter Frequency Control
Screw Material
High Speed Tool Steel(W6mo5cr4V2)
Barrel Length
290mm/PC
Barrel Material
Bimetallic 45#Steel Inlay Integral Alloy Liner
Cutting System
Air-Cooling Hot-Face Pelletizing System
Electrical Control System
Siemens PLC
Main Motor Brand
Weg/Wn/Siemens
Inverter Brand
ABB/Siemens/ Yaskawa
Weight
7ton
Transport Package
Wooden Case
Specification
25000X3500X2500 mm
Trademark
Syntop
Origin
Nanjing
HS Code
8477201000

Product Description

 

Product Description


High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine



The XTB-75 aims at PE filler masterbatch air-cooling hot-face pelletizing, suitable for PE/PP talc filler masterbatch, this type is also suitable for PP/PE calcium carbonate filler masterbatch, among the Morden engineer plastic extruders. 
 
XTB series twin-screw extruders is defined as regular torque type,which is application to a large number of conventional modification and some materials with low viscosity and high MFI,The combination of practical configuration,high quality of key components and competitive price realize very high cost performance.
 
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

 

Model Diameter
(mm)
L/D Screw speed
(rpm)
Motor power
 (kw)
Torque per shaft
(N·m)
Specific torque
(T/A³)
Capacity
(kg/h)
XTB-35 35.6 28-68 600 18.5 149 6 50-100
XTB-40 41.1 28-68 600 30 226 6 75-150
XTB-52 51.4 28-68 600 55 437 6 150-300
XTB-65 62.4 28-68 600 110 773 6 250-550
XTB-75 71.0  28-68 600 160 1188 6 400-800
XTB-85 81.0  28-68 600 220 1714 6 500-1000
XTB-95 93.0  28-68 600 350 2610 6 800-1600
XTB-110 108 28-68 600 450 4010 6 1000-2000

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
Strand pelletizing is a widely applied pelletizing  process,suitable for almost all  materials. This process features simple equipment structure and convenient operation and maintenance. For strand  pelletizing  process,usually  water  bath,air  knife,pelletizer  and vibration sieve are provided.The system is in module design,so users can add a hot air drying chamber,pneumatic conveying system,silo or other equipment to it as options according to process requirements.  This product is suitable for Water  cooling  strand  pelletizing  line  of  all  kinds  of  thermoplastic  general  engineering  plastics and modified engineering plastics,such as ABS,PA,PC,PE,PET,POM,PP,PS,etc.,including glass fiber reinforced and inorganic filled  thermoplastic  extrusion.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
This process is mainly used for pelletizing of materials that are likely to absorb water,or are  not easily  dewatered or dried,or to which moisture content may result  in  adverse  effect  on quality.As materials never contact with water during the whole pelletizing process,there is no need to remove water Conventional  configuration  for  the  equipment  includes:pelletizer,three-stage air  conveying system and vibration sieve. The product is widely used in wood plastic granulation and PVC modified materials,such as PP/PE+wood powder,PVC+CaCO3,etc.
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
Water-ring hot face pelletizing system is suitable for many thermoplastic materials.Because the water ring is formed at the periphery of the mold,the mold does not contact with the cooling water.This feature ensures the uniformity of the temperature of the mold,ensures the consistency and uniformity of the particles,and is insensitive to short-term  polymer  flow interruption.Ensure the appearance of the material particles.
Conventional configuration for the equipment  includes:pelletizer,spin  dryer,vibration  sieve, air conveying and silo.Customers may add it with fluidizing bed ,packaging machine,etc. The product is widely used in PP/PE+CaCO3,Talc,Titanium dioxide and other  high filling masterbatch.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
Underwater pelletizing  system is suitable for most materials.Especially  in  the  completion of other granulation system  can  not  complete  the material,such as TPV,TPU and other elastomers,can show outstanding  performance.In  addition,because of  its  limited  factors  in  yield,it is more suitable for super large yield granulation than other granulation methods.Conventional configuration for the equipment includes:underwater cutter,water circulation system, spin dryer,vibration sieve,air conveying and silo.
Extruder Machine Parts

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

Gearbox

High precision gearbox with hard tooth surface adopts split structure of deceleration and torque distribution and has high load-bearing capacity. It adopts high strength cast iron housing and uses high precision CNC machines to produce them. Shaft/gear: made from high quality alloy steel, after heat treatment, gear surface hardness:. HRC 58-62. High precision grinding and gear modification, Precision level≤6 according to GB/T 10095-2001. It uses famous bearings and oil seal brand, like: INA,NSK,IKO,LYC,ZWZ and SOG; Lubricant system: lubrication is forced type by oil pump and circle.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

Barrels

They have closed barrel, side open barrel, venting barrel and extrusion barrel types. Their size is 12-110mm. Conventional materials includes 45#steel inlay integral liner(α101),Nickel based alloy and Nickel based tungsten carbide alloy. They are made by high precision CNC machines and have high precision and quality. They can be customized according to customers' requirements and drawings.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
Screws

They are composed of screw elements and core shafts and are modular design. Their size is 12-110mm. Screw elements have many different structure and length which can be arranged and combined according to different products. Their materials can be High Speed Tool Steel(W6Mo5Cr4V2), Nitrided steel(38CrMoAl), Alloy Tool Steel(Cr12MoV), RalloyWR5, Stainless steel(304,316L,440C) and Hastelloy Alloy C276. 
Core Shafts have Involute spline, Retackle spline, Square keyslot spline types. They can be made of 40CrNiMo,Rally WR15E,Rally WR30 materials. They can be customized according to customers' requirements and drawings.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

Company Profile

Nanjing Syntop Intelligent Equipment Co.,Ltd is located in Lishui District, Nanjing City. Syntop has a factory with an area of 7000 square meters and covers an area of 20 acres. Syntop specializes in manufacturing co-rotating parallel twin screw extruders and single screw extruders. Syntop has professional technical team which has various professional technical talents and they can research and develop new products. Syntop has developed into a leader in the industry now.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

Our Advantages

Syntop equipped multiple testing machines like XTM-35, XTM-52, and XTM-75 machines, Syntop can provide customers with various material compounding experiments. In 2023, Syntop established an office in Guangdong and cooperated with multiple domestic public companies.
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
Our machines are exported to Southeast Asia, Europe and America, Our machine quality reaches the forefront of the industry. We strive for excellence in every product and service, ensuring that we meet or even exceed customer expectations. In 2023, Syntop became a national high-tech enterprise, obtained more than ten invention patents and utility model patents which are applied to production and contribute to the improvement of quality and efficiency of the enterprise.

High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine
High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

Packaging & Shipping


High Filling Modified Extrusion Double Screw PE PP+CaCO3 Filler Masterbatch Extruder Machine

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